CUSTOM TURNKEY APPLICATIONS

Combining our 30 years of knowledge and expertise with yours in order to enhance your company's workflow to lead to a reduction of cost, time, and energy, allowing you to focus on the project at hand.

  • General Applications

  • Quality Control

  • Factory Optimization

  • 3D Printing Services
    Low to mid volume 3D printing in a variety of industrial materials. Successfully implement 2nd operations jaws, fixturing, assembly tooling and more. We have succeeded in reducing tooling aspects by 90% in cost and 75% in turnaround time. Contact us to see if 3D printing can lessen your expenses. 

     

CONTACT US

Give us a call at 973-944-8382 to see if our custom applications services can be beneficial to you!

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Automatic Intelligent Machine Management in Real-Time

 

The Problem: Company secures contract for complex machined components. Needs opportunity to eliminate costly and difficult downstream operations, and needs the ability to handle offset adjustment in-process to accomplish this. Human intervention becoming too costly in both time and variability of math involved.

Specifics: 32 fixture stations of various operations exist in a 4-axis pallet changing machining center. 
Cycle Time: 6 hours. 
Features Managed: 300 unique dimensions per part. Multiple features stacked and calculated to provide product function. Post heat treatment surface grinding operation desired to be eliminated. 

Material Condition: Our engineers discovered that downstream operations and complex post-heat treat steps could be eliminated by applying a special process to the incoming material. this did not compromise the end properties, but did maintain print compliance and was cost effective. 

Utlizing a Machining Automation Package we created, the company was able to eliminate thermal growth. This utilizes Renishaw Inspection Plus Macros. Custom calculations and implementation by us, as well. 

Code Package Added: All fixtures stations switchable to on/off custom offsets possible for individual features via macro adjustment. 
Cylcle and cost per cut reduced by appluing scientific cutting approaches. Quality increased through perfected cutting parameters. 


Down time decreased, value increased, predictability achieved.